Manufacturing Services - T-V-S Overcoming Challenges | Feeding Our World

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Manufacturing Services

Comprehensive blending, filling, and packaging solutions led by responsive, experienced experts.

With over 20 years experience blending, filling, and packaging dry food products for federal government contracts and respected commercial brands, TVS has demonstrated that we have the innovative and comprehensive solutions you need for production at scale.

Our customers, including the USDA, USAID and Defense Logistics Agency Troop Support, find that the versatility of our equipment combined with our broad expertise and turnkey solutions help them solve their unique contract manufacturing challenges.  We value relationships, not transactions and have long-term customers that validate our devoted attention to quality and customer service.

With expertise in food science, packaging technology and sourcing, coupled with our deep commitment to a mature and reliable Quality Management System (QMS), we can assist you through every step of a GMP-compliant contract manufacturing process from ingredient sourcing to product optimization. 
 

Let us show you what it means to work with a social enterprise that has a solid reputation for certified quality, trusted service, and an exceptional commitment to our customers domestically and internationally.

To learn more, email us at info@tvsinc.org.
We look forward to hearing from you!

Dietary supplement powders being filled into jars on TVS filling line.

Dry Food Product Portfolio

  • Baking mixes
  • Pancake mixes
  • Nuts, rice, grains, grits
  • Superfood powder blends
  • Dry beverages & drink mixes
  • Powdered milks
  • Oatmeal
  • Specialty and Gluten Free mixes
  • Dietary Supplements & Powders

Blending Capabilities

 

Multiple blending operations of varying size including:

  • Ribbon, paddle, and V blending 

Other capabilities include:

  • Variable speed paddle blending
  • Shortening extrusion system for bakery mixes
  • High pressure oil atomization system
  • Coating applications
  • Homogeneous mixing
Double helix ribbon blenders process 1500 pounds of blended product.
Machine operator watches the flow of blended dry mix through the product feed system.

Filling & Packaging Capabilities

  • Vertical and horizontal form-fill seal machines
  • Single serve cups
  • Pre-made or roll-stock pouch filling
  • Stand-Up pouches
  • Sachets
  • Rigid container filling (plastic bottles and canisters, #10 cans)
  • Bag in box (BIB)
  • Foodservice packs (5 lb. bags)
  • Folding carton assembly and filling
  • In-house zipper application option
  • Carton sealer

Quality Program

  • SQF Edition 8 Food Safety Code for Manufacturing & Quality
  • FSA registered
  • Compliant FDA cGMPs (21 CFR Part 110 and 117)
  • Equipment Certified for USDA 3-A Dairy Standards
  • US DLA Troop Support Food Defense Compliant
  • Certified Organic (USDA/CCOF)
  • Certified Kosher (OU)
  • Certified Gluten Free 
  • High audit scores from customers, regulators and third party
    certifying agencies
  • 21 CFR 111 compliant dry powder encapsulation and bottling
  • Allergen, cross-contamination prevention air handling systems
Quality team member inspects the seal integrity of a bag of low-fat bakery mix.
TVS is registered with or certified by many organizations for supporting the disabled.
  • Baking mixes
  • Nuts, seed, grains
  • Superfood powder blends
  • Dry beverages & drink mixes
  • Granola and other cereals
  • Trail mixes
  • Gummies and other candies

Large capacity
double-helix ribbon blender

  • Capable of blending up to a metric ton at a time
  • Optional shortening extrusion system
  • Optional high-pressure oil atomization system

Variable speed paddle mixer

  • Designed for small runs and quick changeovers
  • Well-suited for dietary supplement food powder blends
  • Vertical and horizontal form-fill seal machines
  • Pre-made pouch filling
  • Rigid container filling (glass & plastic jars, #10 cans, supplement bottles)
  • Foodservice packs (25 lb. bag-in-box)
  • Folding carton assembly and filling
  • 21 CFR 111 compliant dry powder encapsulation and bottling
  • SQF Edition 8 Food Safety Code for Manufacturing & Quality
  • Compliant FDA CGMPs (21 CFR Part 110 and 117)
  • Equipment Certified for USDA 3-A Dairy Standards
  • US DLA Troop Support Food Defense Compliant
  • Certified Organic (USDA/CCOF)
  • Certified Kosher (OU)
  • High audit scores from customers, regulators and 3rd party certifying agencies